MCC Panel for a Major Oil and Gas Project in Bangladesh by CSE Solutions
Understanding the critical nature of operations in the oil and gas sector was necessary for CUBIC Partner, CSE Solutions, to overcome the challenges and convince the customer to opt for IEC 61439-compliance.
MCC Panel for a Major Oil and Gas Project in Bangladesh by CSE Solutions
Understanding the critical nature of operations in the oil and gas sector was necessary for CUBIC Partner, CSE Solutions, to overcome the challenges and convince the customer to opt for IEC 61439-compliance.
Summary
CSE Solutions successfully delivered a Motor Control Center (MCC) for an Oil and Gas project in Bangladesh, meeting strict standards and a tight timeline. Using the CUBIC Modular System, they overcame significant challenges to provide a premium solution.
Challenges
- Compete against non-IEC 61439-compliant, low-cost alternatives
- Design an MCC that met the customer’s specific requirements
- Deliver the solution within a strict 12-week deadline
Solution
CSE Solutions addressed the project’s challenges by leveraging their technical expertise and the flexibility of the CUBIC Modular System. First, they convinced the customer of the long-term benefits of choosing an IEC 61439-compliant MCC, emphasizing its enhanced safety, reliability, and cost-effectiveness over time.Â
They then utilized the CUBIC Modular System to design an MCC that not only met but exceeded the customer’s specific requirements for efficiency, reliability, and space optimization.Â
Finally, CSE Solutions worked closely with Rockwell Automation India and the CUBIC team to ensure that the entire project, from design to delivery, was completed within the strict 12-week deadline, ensuring the MCC was integrated seamlessly into the customer’s operations.
Results
CSE Solutions successfully delivered a high-quality, IEC 61439-compliant MCC that exceeded the customer’s expectations. This achievement not only strengthened the customer’s trust in CSE Solutions but also reinforced the company’s position as one of the leaders in the region. The project also highlighted CSE Solutions’ technical expertise and effective project management, showcasing their ability to handle complex challenges and enhancing their portfolio for future opportunities.
CSE Solutions Private Limited has successfully delivered a Motor Control Center (MCC) for a crucial Oil and Gas project in Bangladesh.
The customer is an EPC firm specializing in oil and gas metering and regulation systems for custody transfer applications, terminal automation systems, and compressor stations.
Capitalizing on their great experience in the field and the flexibility of the CUBIC Modular System, ultimately led to the delivery of a first-class MCC solution.
However, with demanding project-specific requirements, a strict timeline, and competition from a market packed with non-IEC 61439-compliant manufacturers, it was not without several challenges to overcome.
About CSE Solutions
Starting their operations in 1996, CSE Solutions has a great tradition of providing customers with Electrical, Instrumentation, Automation & Control solutions.
CSE Solutions has been an authorized System Integrator of Rockwell Automation for several years, and following Rockwell Automation’s acquisition of CUBIC, they also became a valued CUBIC Partner in 2023. Combining the flexibility and versatility of the CUBIC Modular System with their existing Rockwell Automation offerings has become a key asset to expand the company’s position as one of the leading solutions providers in India and the APAC region.
Technical Specifications
Type of switchboard: MCC Panel
Dimensions (H*W*D): 2040 * 11328 * 624 mm
Voltage: 380 V
Frequency:Â 50 Hz
Ampere: 630A
Busbar: Copper
Short Circuit:Â 50 kA for 1 sec
Protection: LSIG
Technical Specifications
Type of Switchboard: MCC Panel
Dimensions (H*W*D): 2040 * 11328 * 624 mm
Voltage: 380 V
Frequency:Â 50 Hz
Ampere: 630A
Busbar: Copper
Short Circuit:Â 50 kA for 1 sec
Key Challenges
The Solution
To overcome the challenges posed by the project, CSE Solutions leveraged their expertise, the flexibility of the CUBIC Modular System, and collaborated closely with key stakeholders.
Demonstrating Advantages of an IEC 61439 Compliant Solution
Understanding the critical nature of the oil and gas industry, CSE Solutions convinced the customer to opt for an IEC 61439-compliant MCC by demonstrating the increased safety, reliability, and long-term cost benefits. With the backing of CUBIC’s extensive test program, they highlighted how adhering to the standard enhances protection against electrical faults, meets global regulatory requirements, and reduces maintenance and downtime costs.
CSE Solutions provided a detailed comparison showing the cost-effectiveness of IEC-compliant MCCs over time. They also demonstrated the superior quality and flexibility of a CUBIC Modular System MCC, including how CSE Solutions effectively can meet not only their current requirements but also quickly extend the solution when future needs arise.
By offering expert consultation, sharing past success stories, and presenting an MCC design fitting perfectly to their needs, CSE Solutions built trust and confidence to successfully position the IEC 61439 compliant MCC as the best choice for the customer’s oil and gas operations.
Designing the MCC to Meet Customer Requirements
Utilizing the flexibility and versatility of the CUBIC Modular System, CSE Solutions designed an impressive MCC solution that even exceeded the customer’s safety and reliability requirements.Â
The C-shaped MCC effectively utilizes the limited space available at the end user’s location and eases maintenance, while the configuration combining both Fixed inserts and CUBIC Multi Drawers limits downtime and ensures optimal flexibility. Providing an IEC 61439 type-tested solution with type 3b form of separation further enhances safety and reliability. In total, a premium MCC solution that meets and exceeds any requirements set by the end-user.
Key Features of the MCC:
- IEC 61439 Type Tested MCC Solution
- C-Shaped Design
- Combination of Fixed and Withdrawable Units
- High Quality Copper Busbars
- Type 3b Form of Separation
The Power of Collaboration
With a project of this magnitude, timely delivery was crucial. CSE Solutions had to coordinate closely with multiple stakeholders, including Rockwell Automation India and the CUBIC team, to ensure the 12-week delivery requirement was met without any delays.
With CSE Solutions leading the way and strong support from CUBIC and Rockwell Automation, the project milestones were effectively managed and executed. Each phase, from design and engineering to assembly and testing, was completed on schedule, ensuring that the MCC was delivered and integrated into the customer’s operations within the stringent timeline. This collaborative effort was key to the project’s success, demonstrating the power of teamwork and strategic planning in achieving complex project goals.
Design Approval
The MCC design was approved in late February after convincing the customer to opt for an IEC 61439-compliant solution.
FAT Completed
After completing internal test procedures, CSE Solutions conducted a Factory Acceptance Test with the customer in May.
February
2024
April
2024
May
2024
June
2024
Manufacturing Started
The manufacturing process, including assembly of the CUBIC Modular System, busbar installation, mounting of components, and wiring, was begun in early April.
Installation
With everything set and approved, the MCC was installed at the customer in early June marking the successful delivery of a premium solution.
FEBRUARY 2024
Design Approval
The MCC design was approved in February after convincing the customer to opt for an IEC 61439-compliant solution.
APRIL 2024
Manufacturing Started
The manufacturing process, including assembly of the CUBIC Modular System, busbar installation, mounting of components, and wiring, was begun in early April.
MAY 2024
FAT Completed
After completing internal test procedures, CSE Solutions conducted a Factory Acceptance Test with the customer in May.
JUNE 2024
Dispatch and Installation
With everything set and approved, the MCC was installed at the customer in June marking the successful delivery of a premium solution.
The Results
CSE Solutions’ successful completion of the MCC project delivered several key outcomes. This project exceeded the customer’s expectations and reinforced CSE Solutions’ reputation as one of the region’s leading providers of high-quality, IEC 61439-compliant electrical solutions.
Key Outcomes
- Premium IEC 61439 Type Tested MCC Solution Exceeding Customer Requirements
Utilizing the flexibility, versatility, and the hundreds of test of the CUBIC Modular System allowed CSE Solutions to successfully meet and exceed the customer’s strict requirements to deliver a premium MCC and strengthen the relationship with the customer.
- Demonstrated Capability and Expertise
The ability to manage a complex project from design through to delivery, while coordinating with multiple stakeholders, showcased CSE Solutions’ technical expertise and project management skills. This success enhances CSE Solutions’ portfolio, providing a strong case study to attract new clients in similar high-demand industries.
- Strengthened Market Position
By delivering an IEC 61439-compliant MCC in a competitive market dominated by non-compliant, low-cost alternatives, CSE Solutions reinforced their reputation for quality and compliance and differentiated themselves from competitors.
Additional Resources
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